What You Did Not Know About Making Square Tubing It may seem like a simple shape, but producing square tubing is hard work and it entails a lot of precise steps. At JINGZHAN, we believe in delivering top-quality square tubing that is seemlessly crafted. This guide explains how square tubing is made, step by step, so all this will make more sense.
Manufacturing Process of Square Tubing
The most commonly used materials, which are used to make square tubing, are steel and aluminum. Tube forming is the process of making square tubing. The square tubing process is not that simple as four step to fulfil one by one to make the right square tubing.
चरण 1: धातु काटना
To create square tubing, the process begins with a piece of metal being cut into a long strip. This Q355E Rectangular tube long strip is known as a coil. Because it used to meet certain specifications to produce square tubing, the coil of metal is very useful. Once the coil is formed, it is then sent to a roll forming machine. Its job is crucial: Here is where, using rollers, the metal strip is bent to create the square shape we want for the tubing.
Step 2: Shearing
Cutting the formed square metal strip to length These layers are cut with a process called shearing. This shear is performed with a machine that has razor-sharp blades. These blades make cuts in the metal strip to the exact length required to form the square tube. It’s crucial to achieve this length accurately, so the metal is prepared for the next stage of the process.
चरण 3: वेल्डिंग
After the metal strip was shaped and cut, the next step in the welding process. Welding is the process of fusing two pieces of metal together. For square tubing, the shaped metal is bent into square and the seams/edges are welded.
Welding machine The process takes place in a machine referred to as a tube mill. The ball mill is potent because it can both heat and exert pressure on the metal to bond the two pieces together. This bonding, in turn, makes the square tubing a solid thing to hold, reliable for use.
चरण 4: समापन
The square tubing is welded up, but not done yet. This next step is called finishing.. Finishing is a critical step and involves a multitude of processes, such as cleaning, cutting and coating the metal.
The first step is really cleaning the welded square tubing. Cleaning removes excess material that may be leftover from welding. Once cleaning is complete, square tubing is trimmed to its final and requisite length. Again, as with the shearing step, getting the length right is really important.
That's it for the cut tubing, and the last step of the finishing process is to coat the metal with a fighter. This unique coating then serves as armor to prevent rust and other degradation that naturally comes with time.
Summary of the Steps
But how exactly is square tubing produced from beginning to end? Let’s go through the steps one more time to ensure we follow:
Cut The metal is cut into a long strip known as a coil. This Automobile square pipe is the first step in a process of making square tubing.
Roll Forming: The metal strip is passed through a machine that bends and shapes it into the square shape we desire for the tubing.
Shearing: The metal strip is cut to the exact length required for the square tubing.
Weld: The metal is bent into a square formation and welded with seams creating a hearty bond.
Finishing: The welded square tubing is then cleaned, cut to final length, and coated with a protective layer to prevent it from getting damaged.
To sum it up, a lot of meticulous work goes into the production of square tubing. In Cold rolled square pipe order for the square tubing to be strong and good quality, every step (cutting the metal, and welding it together) is important. JINGZHAN is the best square tubing manufacturer and supplier. We hope you enjoyed learning about the process in which square tubing is made and have a better understanding of this process!